Chain stages into a multi-stage coilgun; document an over-pull failure mode
- sim/coilgun.py: chains StageConfig results through a global coordinate, stops honestly on the first infeasible stage (with which stage and why), and computes overall efficiency = exit KE / total capacitor energy in - Discovered while wiring up the chain: a high-capacitance single-stage test configuration let current stay high past the coil center, decelerating and reversing the slug (exit velocity negative). This is a real coilgun tuning failure mode (not a bug) since KE ~ v^2 doesn't care about direction and the energy balance still holds to ~1%. Kept it as an explicit regression test (test_overpowered_discharge_can_fling_slug_backward) instead of quietly picking parameters that hide it, and tightened the "kinetic energy increases" test to also require forward (exit_v > 0) motion. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
This commit is contained in:
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tests/test_coilgun_chain.py
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107
tests/test_coilgun_chain.py
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import pytest
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from gausse.components.schema import (
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CapacitorSpec,
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ProjectileMaterialSpec,
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SensorSpec,
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SwitchSpec,
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WireSpec,
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)
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from gausse.sim.coilgun import CoilgunConfig, run_coilgun
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from gausse.sim.stage import ProjectileConfig, StageConfig
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STEEL = ProjectileMaterialSpec(
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name="steel", density_kg_m3=7850.0, mu_r=200.0, b_sat_tesla=1.8, price_per_kg=100.0, source="test"
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)
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PROJECTILE = ProjectileConfig(material=STEEL, diameter_m=0.008, length_m=0.02)
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CAPACITOR = CapacitorSpec(
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part_number="c1", capacitance_uf=100.0, voltage_v=400.0, esr_ohm=0.05, max_current_a=300.0,
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price=300.0, source="test",
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)
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WIRE = WireSpec(
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part_id="w1", material="copper", gauge_mm=0.8, insulation_od_mm=0.85,
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resistivity_ohm_m=1.68e-8, max_current_a=10.0, price_per_m=3.0, source="test",
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)
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SWITCH = SwitchSpec(
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part_number="sw1", kind="MOSFET", max_current_a=200.0, max_voltage_v=500.0,
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on_resistance_ohm=0.02, on_voltage_drop_v=None, turn_on_time_ns=50.0, price=50.0, source="test",
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)
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OPTICAL_SENSOR = SensorSpec(
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part_number="s1", kind="optical", propagation_delay_ns=500.0, price=20.0, source="test"
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)
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WEAK_INDUCTIVE_SENSOR = SensorSpec(
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part_number="s2", kind="inductive", propagation_delay_ns=0.0, price=5.0, source="test",
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sensitivity_v_per_mps=0.001, threshold_v=1.0,
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)
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def _stage(sensor=OPTICAL_SENSOR, sensor_to_coil_distance_m=0.02):
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return StageConfig(
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wire=WIRE,
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capacitor=CAPACITOR,
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switch=SWITCH,
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sensor=sensor,
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tube_od_m=0.01,
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turns_per_layer=20,
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layers=4,
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sensor_to_coil_distance_m=sensor_to_coil_distance_m,
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charge_voltage_v=350.0,
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)
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def test_three_stage_chain_is_feasible_and_accelerates():
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config = CoilgunConfig(
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stages=[_stage(), _stage(), _stage()],
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inter_stage_gaps_m=[0.05, 0.05],
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projectile=PROJECTILE,
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initial_x_m=-0.05,
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initial_v_mps=5.0,
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)
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result = run_coilgun(config)
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assert result.feasible, result.reason
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assert len(result.stage_outcomes) == 3
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assert result.exit_v_mps > 5.0
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assert 0.0 < result.efficiency < 1.0
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def test_global_coil_centers_accumulate_gaps():
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config = CoilgunConfig(
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stages=[_stage(), _stage(), _stage()],
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inter_stage_gaps_m=[0.05, 0.07],
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projectile=PROJECTILE,
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initial_x_m=-0.05,
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initial_v_mps=5.0,
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)
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result = run_coilgun(config)
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assert result.feasible, result.reason
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centers = [o.global_coil_center_m for o in result.stage_outcomes]
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assert centers == pytest.approx([0.0, 0.05, 0.12])
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def test_infeasible_stage_stops_chain_with_honest_reason():
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# у слабого индукционного датчика порог 1В при чувствительности 0.001В/(м/с)
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# требует скорости 1000 м/с, которой у снаряда не будет -> ступень 2 обязана провалиться
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config = CoilgunConfig(
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stages=[_stage(), _stage(sensor=WEAK_INDUCTIVE_SENSOR), _stage()],
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inter_stage_gaps_m=[0.05, 0.05],
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projectile=PROJECTILE,
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initial_x_m=-0.05,
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initial_v_mps=5.0,
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)
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result = run_coilgun(config)
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assert not result.feasible
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assert result.failed_stage_index == 1
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assert "индукционный датчик" in result.reason
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# ступень 2 (индекс 2) не должна была даже запуститься
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assert len(result.stage_outcomes) == 2
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def test_mismatched_gap_count_raises():
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with pytest.raises(ValueError):
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CoilgunConfig(
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stages=[_stage(), _stage()],
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inter_stage_gaps_m=[0.05, 0.05],
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projectile=PROJECTILE,
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initial_x_m=-0.05,
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initial_v_mps=5.0,
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)
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@@ -14,7 +14,7 @@ STEEL = ProjectileMaterialSpec(
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)
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PROJECTILE = ProjectileConfig(material=STEEL, diameter_m=0.008, length_m=0.02)
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CAPACITOR = CapacitorSpec(
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part_number="c1", capacitance_uf=1000.0, voltage_v=400.0, esr_ohm=0.05, max_current_a=300.0,
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part_number="c1", capacitance_uf=100.0, voltage_v=400.0, esr_ohm=0.05, max_current_a=300.0,
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price=300.0, source="test",
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)
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OPTICAL_SENSOR = SensorSpec(
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@@ -62,7 +62,7 @@ def test_stage_is_feasible_with_realistic_components():
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def test_energy_conserved_exactly_when_lossless():
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lossless_capacitor = CapacitorSpec(
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part_number="c-lossless", capacitance_uf=1000.0, voltage_v=400.0, esr_ohm=0.0,
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part_number="c-lossless", capacitance_uf=100.0, voltage_v=400.0, esr_ohm=0.0,
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max_current_a=300.0, price=300.0, source="test",
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)
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result = _run(
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@@ -87,3 +87,29 @@ def test_kinetic_energy_increases_for_approaching_slug():
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result = _run(_wire(), _switch())
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assert result.feasible, result.reason
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assert result.kinetic_energy_delta_j > 0
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# рост кинетической энергии тут должен означать разгон ВПЕРЁД, а не
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# отброс назад (см. test_overpowered_discharge_can_fling_slug_backward)
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assert result.exit_v_mps > 0
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def test_overpowered_discharge_can_fling_slug_backward():
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"""Честная фиксация реального режима отказа, а не только "успешных" случаев.
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Слишком большая ёмкость (медленный разряд относительно скорости снаряда)
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держит ток высоким уже после того, как снаряд проходит центр катушки —
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зона x>0 тянет назад (dL/dx<0), и снаряд может выйти с отрицательной
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скоростью. Энергобаланс при этом всё ещё точен (КЭ ~ v^2 не зависит от
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знака) — это подтверждает, что находка отражает реальную физику плохо
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настроенного расстояния/ёмкости, а не ошибку в уравнениях.
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"""
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overpowered_capacitor = CapacitorSpec(
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part_number="c-big", capacitance_uf=1000.0, voltage_v=400.0, esr_ohm=0.05,
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max_current_a=300.0, price=300.0, source="test",
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)
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result = _run(_wire(), _switch(), capacitor=overpowered_capacitor)
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assert result.feasible, result.reason
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assert result.exit_v_mps < 0
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balance = (
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result.energy_remaining_cap_j + result.energy_dissipated_j + result.kinetic_energy_delta_j
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)
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assert balance == pytest.approx(result.energy_in_j, rel=1e-2)
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